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The process of making metal badges
Adddate:2018-5-17    Hits:157
The metal emblem is a kind of badge, which is made mainly by stamping, die-casting and biting process. The surface of the badge can electroplating, Gu Jin, ancient silver, nickel and other electroplating effects. It has the characteristics of simple and smooth lines, and concave and convex patterns. It can use the surface color technology of baking varnish, enamel and printing to make products richer. The gold and silver badges are the most expensive, followed by the bronze badges, the zinc alloy badges and the iron badges.
When the metal badge is chosen, the process will be understood. The process is almost the same. Most of the processes are the same. The badge customization is only a few small details which need to be made according to the characteristics.
Process 1: design the logo of the badge. If you want to generate 3D badge result diagram, and demand 3D Max and other software support. In terms of color system, PANTONE SOLID COATED is used in the world, because PANTONE color system can match the color better and reduce the color difference.
Process 2: manufacturing emblem die. On the computer designed a good manuscript, to lose the color, make an angle color to reveal the performance of the concave and convex metal angle manuscript, according to the necessary proportion of the printing of sulphuric acid paper, using the photographic ink exposure method to create the template, and then carve machine press the shape of the template to carry out the mold. The die is finished and heat treatment is needed to enhance the hardness of the mold.
Process 3: suppression. Mould the device which is often disposed of by heat, press the brass or iron sheet with different patterns.
Process 4: blanking. Use the pre made knife die, press the object according to its shape, and punch it down with the punch.
Process 5: polishing. The articles that are washed down by the knife die are put into the polishing machine to polish the burrs and to improve the brightness of the articles.  
Process 6: accessories for welding emblem. Use the solder to weld the badge on the reverse side of the item to standardize the fittings.
Process 7: electroplating and coloring the badge. To electroplating the badge according to the customer's requirements, it can be plated with gold, silver, nickel and red copper, then color the badge according to the requirements of the customer, finish the color, and bake at high temperature, in order to enhance the color fastness.
Process 8: packing badges made according to the requirements of customers. Packaging ordinary packaging and high-grade packaging, such as gift boxes, which we normally operate in accordance with the requirements of customers.
The metal emblem is customized to the East macro Arts and crafts.


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